16 Feb Tics Pump Calibration
Our technician team is calibrating 4 cylider and 6 cylinder Zexel Tics Pumps in our in-house state of the art pumproom to OEM manufacturers specifications. Our fully trained and OEM authorised fuel injection technician team is inspecting, stripping, cleaning, replacing faulty parts with genuine spare parts, re-assembled and calibrated back to manufacturer’s specifications. Zexel Tics 4 cylinder and Zexel Tics 6 cyclinder pumps.
Total Tics Pump Fest at Sydney Diesel Centre this week!
Tics pumps, manufactured by Zexel, are a critical component in diesel fuel injection systems. They are responsible for precisely metering and delivering fuel at high pressure to the engine’s cylinders. Regular calibration of Tics pumps is essential to ensure optimal engine performance, fuel efficiency, and emission control.
Why Calibrate Tics Pumps?
Over time, wear and tear on the internal components of a Tics pump can lead to decreased accuracy in fuel delivery. This can manifest in several ways, including:
- Reduced Power: The engine may not receive the necessary fuel for optimal power output.
- Increased Emissions: Improper fuel metering can lead to incomplete combustion, resulting in higher emissions of pollutants like soot and NOx.
- Poor Fuel Economy: Inaccurate fuel delivery can decrease fuel efficiency.
- Engine Damage: In severe cases, a malfunctioning Tics pump can lead to engine damage.
The Tics Pump Calibration Process
Calibrating a Tics pump involves a multi-step process typically performed by a qualified fuel injection technician. Here’s a general overview:
- Inspection and Cleaning: The technician will thoroughly inspect the pump for any signs of damage or wear. The pump will then be disassembled and cleaned to remove any contaminants that could affect performance.
- Component Replacement: Any worn or faulty components, such as seals, gaskets, or plungers, will be replaced with genuine OEM parts.
- Calibration: Specialised equipment is used to precisely measure and adjust the pump’s internal clearances and settings. This ensures that the pump delivers the correct amount of fuel at the specified pressure.
- Testing and Verification: After calibration, the pump is rigorously tested to ensure it meets the manufacturer’s specifications for performance and flow rate.
Benefits of Regular Tics Pump Calibration
Regular calibration of your Tics pump offers several benefits:
- Improved Engine Performance: Ensures optimal power output and smoother engine operation.
- Enhanced Fuel Efficiency: Precise fuel metering leads to better fuel economy and reduced fuel costs.
- Reduced Emissions: Proper fuel delivery helps to minimize harmful emissions and contribute to a cleaner environment.
- Extended Engine Life: Regular maintenance helps prevent premature wear and tear on the engine, promoting its longevity.
Conclusion
Tics pump calibration is a crucial aspect of maintaining a healthy and efficient diesel engine. By scheduling your calibrations with a qualified technician, you can ensure your engine operates at its peak performance while minimising emissions and fuel consumption.
Additional Considerations
- Frequency of Calibration: The recommended frequency of Tics pump calibration can vary depending on factors such as engine usage, fuel quality, and operating conditions. It’s best to consult your engine manufacturer’s guidelines or a qualified diesel mechanic.
- OEM Parts: We always use genuine OEM parts when replacing components during Tics pump calibration to ensure optimal performance and reliability.
We can ensure your Tics pump remains in top condition, contributing to the overall health and performance of your diesel engine.